Journey to HX50

Docuseries

You are invited backstage at Hill for all the latest design and technical updates on production of the HX50 including visits to factories and industry suppliers, meticulously documented and accompanied by a fascinating narration by Jason Hill.

Episodes

Episode 40: FADEC Technology

FADEC technology promises unprecedented fuel efficiency and optimal performance, turning aviation dreams into reality. Join us as we unveil the future of flight control, where precision and economy meet in perfect balance.

Episode 39: Welcome to Production Centre One

Join us as we transform this vast space into a state-of-the-art production facility, ready to support the final stages of our helicopter development programme.

Episode 38: GT50's First Flames of Success

In an exhilarating breakthrough for the GT50 project, the engineering team celebrated the inaugural ignition of the GT50, marking a pivotal moment in its development

Episode 37: Inside the Creation of the GT50 Engine

Dive into the groundbreaking journey of the GT50 engine, the powerhouse behind the HX50 helicopter, designed to redefine aviation standards.

Episode 36: Defying the Odds

We delve into the challenging yet exhilarating process of building two HX50, set against a tight deadline.

Episode 35: Revolutionising Gear Production

Dive deep into the complex world of gear production with our latest episode. Explore the intricate, multi-step process of manufacturing gears, highlighting the immense time and effort required to bring these essential components from concept to completion.

Episode 34: Building the Main Rotor System

In this episode, we explore the detailed assembly of the HX50's main rotor system and learn how its design prioritises the needs of inexperienced pilots without compromising on safety, with an emphasis on high inertia for emergency manoeuvrability and low drag for efficient flight.

Episode 33: Casting vs. Machining

In the world of helicopter manufacturing, precision and efficiency are key to success. But which manufacturing process reigns supreme: casting or machining?

Episode 32: Inside the HX50 Power System

Dive into the world of the HX50 power electronics and discover how they efficiently convert, control, and condition electrical power for various systems. Get an exclusive look at the integrated Motor Generator Unit (MGU) and Power Management Unit (PMU), showcasing our commitment to vertical integration and cutting-edge technology.

Episode 31: Building HX50's Strength

In this episode, we take a look at the innovative methods that are being used to make the HX50's carbon fiber framework incredibly strong and resistant to vibrations. We discuss the challenges of creating a tailboom that is both strong and lightweight, and we show how honeycomb material is being used to achieve this.

Episode 30: HX50 Doors - Where Ergonomics Meet Luxury

Discover the intricate details that go into designing the doors of an HX50 helicopter. Learn how carbon fiber construction and design innovations contribute to a more luxurious and satisfying experience.

Episode 29: Unveiling the tailboom

Get a glimpse of airframe number five and tailboom number one, showcasing the latest developments of the stunning HX50. With intentional design features, like the sacrificial piece under the tail fin, this nearly 10-meter long helicopter is changing the game in the general aviation market.

Episode 28: Unboxing Our New Hexagon Leitz CMM Machine

Join us as we as we unveil our latest acquisition - the Hexagon Leitz machine for ultra-precision measuring. In this video, we'll take you through the key features of this cutting-edge machine and why it's essential for measuring gears and other components with optimal functionality.

Episode 27: Heat Treating and Shot Peening for Durable Gears

Follow Mark and Jason as they visit companies and review the equipment to ensure that their gears are made using the best manufacturing processes available.

Episode 26: Airframe 4 - The next big stage in development

An exciting update on Hill Helicopters' latest development: Airframe 4. In this video, we get an inside look at the new airframe and learn about the advancements being made in foam and surface application.

Episode 25: Carbon fibre revolutionises light helicopter design

Find out why Hill chose this route and how it has been so successful while at the same time proving cost effective. It’s all about striving for the ultimate in streamlining, speed, payload, hover performance and of course safety.

Episode 24: Achieving perfection on the HX50 main rotor gearbox

Find out about the technicalities of making aerospace parts and how the engineering team at Hill are maximising the efficiency of gears being made for the HX50, with close-up footage and extensive explanation of the entire process.

Episode 23: Our third airframe revealed

Hill perfects its infusion method to turn out its most successful airframe yet, inspiring confidence and enthusiasm from the whole team.

Episode 22: It’s all in the details

We get a tour of DC2 and an idea of the incredible amount of effort that is going in to perfect the airframe. A lot has been learned by producing two airframes and this is informing the third version, as the edges and surfaces get smoother and tiny imperfections are eliminated.

Episode 21: Vertical Integration and the HX50

Learn about the history behind the decision Hill made to manufacture all of its components in house, and how this system benefits owners with their initial purchase, as well as over the long term.

Join us for the 2^nd HX50 Global Meetup & Discover Event

Live Streaming on August 11, 2022 5:00 PM UK time from Hill Development Centre

JOIN OUR GROUP PRESENTATION

Are you interested in the HX50? Book your spot in our group presentation and learn why the HX50 will be better than your current helicopter.

What's in the presentation

Who

Mischa Gelb (aka Pilot Yellow) and Ruben Dias

What

Exclusive full details about the HX50 not yet available to the public

How

30 minutes presentation + Q&A via ZOOM

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HX50

Exterior Concept

Interior Concept

GT50 Turbine Engine

General Aviation 2.0

Hill Digital Cockpit

Journey to HX50

Technical Details

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Contact

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ADDRESS

Hill Development Centre
Units 3 & 4 Key Pt, Towers Business Pk, Wheelhouse Road
Rugeley, Staffordshire WS15 1UZ
United Kingdom

+44 (0)1889 228040 hello@hillhelicopters.com